Sizing of the Raw materials also play vital role in sponge iron manufacturing process. The required size of Iron ore, MPS (Mean particle size), its physical properties like, chemical properties like Fe (T), LOI, gangue content In Sponge Iron Process, two types .
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DRI, also known as sponge iron, is the product of reducing iron oxide in the form of iron ore and steel plant wastes into metallic iron, below the melting point of iron and typically in the range of 800–1200 °C. Iron oxide is charged into shaft furnace, rotary kiln, or fluidized beds .
Bihar Sponge Iron Ltd – It is the first merchant sponge iron plant that has been based in the country at Chandil, district Saraikela Kharsawan, Jamshedpur, Jharkhand India. Manufacturing and providing Direct Reduce Iron, also widely and popularly known as sponge iron, it is extensively used as a prime raw material in making steel to be used ...
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There are 180 sponge iron plant suppliers, mainly located in Asia. The top supplying country is China (Mainland), which supply of sponge iron plant respectively. Sponge iron plant products are most popular in Domestic Market, Mid East, and Southeast Asia.
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account for more than 90% of the world production of iron and steel powders, viz. the Höganäs spongeiron process and the wateratomizing process. The former process is based on reduction of iron ore, yielding a highly porous spongeiron which subsequently is comminuted to powder. The latter process is based on atomization of a stream of liquid
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Mini steel plants are smaller, have electric furnaces and use steel scrap as well as sponge iron. They have rerollers that use steel ingots as well. They produce Carbon steel and alloy Steel of certain specifications. There are around 650 mini steel plants in India. Integrated steel plants are large, handle everything in one complex from putting together raw material to steel making, rolling and shaping.
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In India there are many small rotary kiln furnaces producing DRI, known locally as sponge iron, using coal as energy and reductant source Some of the sponge iron plants are captive to steel mills, but there is a significant domestic merchant market, India producing 57%,
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